Before modernization, the plant relied on manual spreadsheets and end-of-day reporting. Production and defect data were visible only the next day, root-cause analysis was harder, defects were discovered late, and accountability at operator, nozzle, syringe, or batch level was limited.
From Manual Plant Reporting to Near-Real-Time Manufacturing Intelligence
Datansh helped a light manufacturing enterprise replace manual spreadsheets and end-of-day reporting with a near-real-time Azure and Power BI analytics foundation that improved yield visibility, reduced scrap, and gave plant teams faster control over production issues.
97–99% printer yield visibility with printer performance tracked near real time.
92%+ thermal yield baseline with clear visibility into a key cost-optimization area.
Minutes instead of next shift for issue detection and intervention on resistance, nozzle, and flow-rate abnormalities.
Datansh built a near-real-time reporting and data engineering backbone using Azure SQL, Azure Data Factory, staging layers in Blob Storage and Data Lake, and a Power BI semantic model. The output was displayed on large digital screens on the shop floor so supervisors, operators, and engineers could act immediately on production deviations.
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