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ManufacturingLight manufacturing enterprise

From Manual Plant Reporting to Near-Real-Time Manufacturing Intelligence

Datansh helped a light manufacturing enterprise replace manual spreadsheets and end-of-day reporting with a near-real-time Azure and Power BI analytics foundation that improved yield visibility, reduced scrap, and gave plant teams faster control over production issues.

ManufacturingShop FloorPower BINear Real-Time
Measurable outcomes

97–99% printer yield visibility with printer performance tracked near real time.

92%+ thermal yield baseline with clear visibility into a key cost-optimization area.

Minutes instead of next shift for issue detection and intervention on resistance, nozzle, and flow-rate abnormalities.

The challenge

Before modernization, the plant relied on manual spreadsheets and end-of-day reporting. Production and defect data were visible only the next day, root-cause analysis was harder, defects were discovered late, and accountability at operator, nozzle, syringe, or batch level was limited.

What Datansh did

Datansh built a near-real-time reporting and data engineering backbone using Azure SQL, Azure Data Factory, staging layers in Blob Storage and Data Lake, and a Power BI semantic model. The output was displayed on large digital screens on the shop floor so supervisors, operators, and engineers could act immediately on production deviations.

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From Static ERP Reports to Actionable Manufacturing Intelligence

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Want to explore a similar transformation?

If your team is working through similar operational bottlenecks, Datansh can help map the fastest path from data visibility to execution.